January is my month to discover and prototype new things. The shop and the rest of life are slow, so taking advantage of this to do something that you may be too busy for otherwise is a good use of the time. But the creation process does not happen in a blinding flash of light with celestial trumpets blaring. Instead, things gradually fall into place, sometimes with a bit of annoyance and pain.
It helps to have a process. Some of the methods and strategies I use came out of a background in Japanese Martial Arts. As a teenage Judo student, I was taught to examine my technique and progress and strive towards gradual improvements. Unlike cinematic martial arts, students often don’t have spontaneous inspirations or become black belts in a thirty-second montage. Instead, progress is made through good practice and incremental conscious work. Many businesses have heard of this as Kaizen, which has been at the root of many quality improvement techniques.
As I mentioned, I use January and February to investigate and create things I haven’t mastered or want to make. Right out front, I’ll tell you that carvers don’t bury the things that don’t work out. We either keep them around to learn from or use them to heat the house.
The real glaring failures feed the woodstove. Those with “promise” decorate the house. They are imperfect prototypes of things that I later mastered. Some examples are the curves on the little dolphin that are just a bit too chunky or the lovely portrait of the 1900-era trawler not designed with enough negative space for framing.
The prototype combs below are good examples. I set out to make some wooden combs only to discover that lots of the information available were “nuanced.” Some information was not given, some didn’t work for what I wanted, and some were bad when I tried to use it. So after research, I had to take the good information and my insights together and create some prototypes.
Prototypes are not finished products. They are functional but imperfect. Lots still need to be worked out. They say, “OK, it can be done.” Then the tough work of making it pretty and functional starts.
With regard to the combs, some things that needed working out were the wood species, grain orientation, the thickness of the comb along the spine, and the thickness of the teeth. Combs are available in various exotic kinds of wood, and some I have on stock from when I carved quarter boards and transoms for boats in teak and mahogany. But sustainability and material costs are significant issues for me. And I frequently need to apprise customers about how sustainable the products are. Luckily the species I use are both local and sustainable in New England. So my initial choices are cherry and maple. They have the strength and beauty needed.
OK, I have the basics worked out. Now, work on making it pleasing to look at and use. Perfection does not come in a day. We work at it bit by bit.